Masonry

What Kind of Bricks Are Masonry Made Of?

What Kind of Bricks Are Masonry

Masonry refers to the construction technique of using bricks and mortar to build structures.

Therefore, any kind of brick that is used in masonry work can be considered as masonry bricks.

Common types of bricks used in masonry include common burnt clay bricks, concrete bricks, sand lime bricks, fly ash clay bricks, engineering bricks, and various specialized brick types such as bullnose, channel, coping, cownose, and hollow bricks.

These bricks are used in combination with mortar mix or mason mix to create strong and durable masonry structures.

Did You Know?

1. Masonry bricks, also known as concrete blocks, were first introduced in the late 19th century as an affordable alternative to traditional stone bricks.

2. The process of manufacturing masonry bricks involves molding a mixture of cement, sand, and gravel into rectangular shapes, which are then cured or dried before use.

3. Masonry bricks are highly durable and possess excellent thermal properties, making them a popular choice for constructing walls, buildings, and even entire cities, such as Brasília, the capital of Brazil.

4. The term “masonry” comes from the Latin word “maceria,” which originally referred to a wall constructed using stones or bricks and mortar.

5. Despite being commonly associated with construction, masonry bricks have also found unusual uses, such as in art installations, urban design projects, and as raw material for creating furniture and decorative pieces.

Types Of Brick Masonry Work: Mud And Cement

Brick Masonry: Mud vs Cement

Brick masonry work can be accomplished using two primary materials: mud and cement. Mud brickwork, also referred to as adobe construction, is a time-honored traditional method that has stood the test of centuries. It involves the use of clay-rich soil, water, and organic materials to create bricks, which are subsequently dried in the sun or fired in a kiln for added hardness.

In contrast, cement brickwork is a more contemporary technique that relies on a mixture of cement, sand, and water to produce bricks. These bricks are typically cast in molds and allowed to cure before being utilized in construction. Cement brickwork is renowned for its strength and durability, making it a favored choice for numerous construction projects.

Both mud and cement brickwork possess their own set of advantages and disadvantages. Mud brickwork, for instance, is environmentally friendly and cost-effective, but it lacks the same level of strength as cement brickwork. On the other hand, cement brickwork offers superior strength and enhanced resistance to weathering; however, it necessitates more resources and energy for production.

Different Types Of Bricks Used In Masonry Construction

There are various types of bricks that can be used in masonry construction. The choice of brick depends on the specific requirements of the project, such as strength, aesthetics, and weather resistance. Here are some commonly used types of bricks:

  • Common Burnt Clay Bricks: These are the most basic and commonly used bricks. They are made by heating clay in kilns until it reaches a certain temperature, resulting in strong and durable bricks.

  • Concrete Bricks: These bricks are made by mixing cement, sand, and aggregate with water and casting them in molds. They are known for their strength and durability and are often used in load-bearing structures.

  • Sand Lime Bricks: Also known as calcium silicate bricks, these bricks are made by mixing sand, lime, and pigment with water and then drying and hardening them under high pressure. They are lightweight and provide good insulation.

  • Fly Ash Clay Bricks: These bricks are made from fly ash, a byproduct of coal combustion. They are lightweight, strong, and offer good thermal insulation.

  • Engineering Bricks: These bricks are made with special additives and are designed to have high compressive strength and resistance to chemicals and weathering. They are commonly used in areas that require extra strength, such as retaining walls and foundations.

  • Other Brick Types: There are also specialized bricks such as bullnose, channel, coping, cownose, and hollow bricks that are used for specific architectural purposes.

Materials And Equipment Needed For Brick Masonry Construction

To carry out brick masonry construction, several materials and equipment are required. These include:

  • Mortar Mix or Mason Mix: This is the binding material that holds the bricks together. It is made by mixing cement, sand, and water.

  • Bricks: The primary building material used in brick masonry construction.

  • Tape measure: Used for measuring distances accurately.

  • Hammer: Used for breaking bricks or adjusting their shape.

  • Hose, level, or theodolite: To check ground level and ensure accurate placement of bricks.

  • Trowel: Used for spreading and shaping the mortar.

  • Level: Used to ensure that the bricks are laid in a straight and level manner.

  • Wheelbarrow: Used for transporting bricks and mortar on the construction site.

  • Goggles: To protect the eyes from dust and debris.

  • Jointer: Used to create smooth and even joints between bricks.

In addition to these, other equipment may be needed depending on the specific requirements of the project and personal preferences.

Preparation Steps For Brick Masonry Construction

Before starting brick masonry construction, several preparation steps need to be carried out. These include:

  • Checking ground level: This can be done using a level, theodolite, or transparent hose level. It is important to ensure that the ground is level and suitable for construction.

  • Setting the layout: The layout of the structure should be planned and marked. Trenches for the foundation should be dug, and the locations of walls and other structural elements should be marked.

  • Installing the foundation wall: The foundation wall should be constructed and allowed to cure for at least two days before starting brick masonry construction.

  • Distributing bricks: Bricks should be distributed in stacks along the project site for easy access during construction.

  • Wetting the bricks: Bricks should be wetted a few hours prior to work to improve their adherence to mortar.

It is crucial to properly prepare for brick masonry construction, as it ensures a solid foundation and efficient building process.

Remember to always follow safety precautions during construction.

Ensure proper curing time for the foundation wall.

Keep the brick stacks organized for easy accessibility.

Do not forget to wet the bricks before starting construction.

Procedure And Considerations For Brick Masonry Construction

The procedure for brick masonry construction involves the following steps:

  • Mixing mortar: Mortar is mixed with water until a smooth and plastic consistency is achieved.

  • Placing mortar: Mortar is evenly placed on the foundation line using a trowel.

  • Laying the first course: The first course of stretcher bricks is laid in the mortar.

  • Applying mortar to bricks: Mortar is applied to the head joint end of each brick and firmly placed in position.

  • Checking alignment: A level is used to ensure the correct height, plumb, and level of the bricks.

  • Continuing with subsequent courses: Subsequent courses of bricks are laid, staggering them for structural purposes.

  • Checking the lead: The lead, or vertical alignment, is checked with a level to ensure it is true. Construction continues with subsequent courses.

When carrying out brick masonry construction, several considerations should be kept in mind:

  • Use good quality bricks to ensure the strength and durability of the structure.

  • Ensure horizontal courses by using a level or string line.

  • Check verticality with a plumb-bob to ensure the structure is straight and aligned.

  • Avoid the use of brick bats, which are small broken pieces of bricks. They can weaken the structure and compromise its integrity.

  • Prevent raising walls by more than 1.5m in one day to allow time for the mortar to set and dry properly.

  • Raise face joints to a depth of 12 to 20mm to create a suitable surface for plastering or pointing.

  • Cure the brick masonry for at least two weeks to ensure proper setting and hardening of the mortar.

  • Maintain a thickness of 10mm for mortar joints to provide adequate strength and stability to the structure.


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Frequently Asked Questions

What are the types of bricks used in masonry?

There are a variety of bricks used in masonry construction. Common burnt clay bricks are the most common type, known for their durability and affordability. Sand lime bricks are made from sand, lime, and water, resulting in a strong and lightweight brick. Concrete bricks are made from a mixture of cement, sand, and aggregates, providing a sturdy and durable option. Engineering bricks are highly dense and used for structural purposes. Fly ash clay bricks are made from a combination of fly ash, clay, and sometimes lime, offering a sustainable and eco-friendly option. Bullnose bricks have a rounded edge and are commonly used for decorative purposes. Channel bricks have a groove or channel running along one of the faces, allowing for the placement of pipes or cables. Coping bricks are used to cap the top of a wall, providing protection and a finished look.

What is a brick masonry?

Brick masonry is a construction technique that involves using bricks as the primary building material. Bricks are carefully arranged and connected with cement to create sturdy walls, structures, or buildings. This method has been employed for centuries and is renowned for its durability and aesthetic appeal. The art of brick masonry lies in the strategic placement and bonding of individual bricks to ensure a strong and visually pleasing final product. Whether it’s a magnificent fortress or a charming residence, brick masonry is an age-old technique that continues to shape our architectural landscape.

Which brick is suitable for masonry construction?

A suitable brick for masonry construction would be a clay brick. Clay bricks have been widely used in masonry construction for centuries due to their durability, strength, and thermal qualities. These bricks are made from clay and shale, which are then fired at high temperatures to form a solid and sturdy material. Clay bricks are ideal for masonry construction as they provide excellent load-bearing capacity and are resistant to weathering and erosion, making them a reliable choice for long-lasting structures. Additionally, clay bricks offer good thermal insulation properties, helping to maintain comfortable indoor temperatures.

What are the three 3 types of bricks?

Bricks come in three distinct types that serve different purposes. Facing bricks are designed with aesthetic appeal in mind, featuring attractive colors and textures to enhance the appearance of a building’s exterior. Engineering bricks, on the other hand, are engineered for their durability and strength, making them ideal for load-bearing structures and construction projects that require high structural integrity. Lastly, common bricks, also known as “building bricks,” are the most basic and widely used bricks, suitable for general construction purposes such as walls and foundations. The variety of bricks available ensures that builders can choose the type that best suits their specific needs and requirements.

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